About Kavlico Kavlico is a leading North American and European Products by MarketPRODUCTS BY MARKETFor over half a century, Kavlico has been a leading manufacturer of pressure, position, force, and specialty sensors and systems for the Transportation, Industrial, and Aerospace & Defense markets. Our broad range of technologies allows Kavlico to provide cutting-edge measurement devices for a diverse number of applications within these three core market segments.Our high reliability sensors provide cost-effective solutions for large and small OEMs requiring application-specific designs, as well as end-users looking for an off-the-shelf sensor.Flexible by design, our products can be easily adapted to meet unique customer requirements for the automotive, HVAC, medical, power generation, wastewater, on & off-highway, aeronautic & space industries and more.
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Pressure Sensors |
Specialty Sensors |
Pressure Sensors Transportation Products
Kavlico leads the way when it comes to the design and development of sensors for rugged powertrain (diesel and gasoline) and chassis system applications. Offering a wide array of technologies specifically suited to each application, Kavlico sensors meet the requirements for On Board Diagnostics (OBD) use, necessitated by government mandated emission control policies.Built to withstand the aggressive, high vibration, broad temperature range environment found in engine mounted and underhood applications, Kavlico’s highly integrated automotive sensors are ideal for a variety of chassis system and powertrain applications.
Kavlico Pressure Sensors feature:
· Low hysteresis· Pressure ranges from 0.5” H20 to 40,000 PSI
· High overpressure capability
· Custom designed packaging
· Gage, absolute, differential measurements
Specialty Sensors
Transportation Products
Kavlico’s expertise in adapting existing sensor designs to fit unique measurement applications is one of our true strengths. Our numerous sensing technologies, selection of housing materials, pressure port configurations, electrical connection options, and output formats allows us to tailor sensors to meet unique measurement requirements.
Our sensors feature:
· Repeatable, accurate measurements over the lifetime of your equipment
· High shock & vibration tolerance on heavy machinery
· EMI/RFI and high overpressure protection as well as high humidity tolerance
· Compensation over a wide operating range
With a 10-year minimum shelf life and a lifetime in millions of cycles, Kavlico sensors are made to last. And with so many OEM options…Kavlico is the sensible choice for your measurement options.
Industrial Products
Including Medical
With over half a century of experience, Kavlico’s line of quality industrial sensing products spans technologies, configurations and pressure ranges. Our low-pressure P992/P993 products are offered in pressure ranges of 2.5mbar to 25mbar (1" – 10" H2O). Our general-purpose sensors are offered in many configurations and can handle applications from 30 mbar to 70 bar (0.5 PSI – 1,000 PSI).
We have low-cost products for high-volume applications and very robust, ruggedly designed sensing products for more demanding applications. Our transmitters and regulated output devices can be configured with many popular industrial electrical connectors and come with standard metric, English, and US pressure media ports. Kavlico high-pressure units are produced in ranges of up to 400 Bar (6,000 PSI). Focusing on handheld industrial and medical products, Kavlico’s innovative P6000 pressure sensors offer new solutions where miniature sensing devices are needed.
At Kavlico, we put the custom in customer! Utilizing our field-proven standard pressure sensor and transducer design concepts, we can customize sensor variations for a wide variety of application-specific OEM requirements. We break it down to the ABC’s of sensor fundamentals:
Application – Build – Customize
Low Pressure Sensors |
High Pressure Sensors |
Miniature / PCB Mount Sensors |
Speciality Sensors |
General Purpose Sensors
Industrial Products
Kavlico has a full line of cost-effective, yet rugged pressure sensors suitable for a wide variety of general purpose industrial applications. These field-proven, designs are readily available in pressure ranges of 0 – 15 to 0 – 1000 psia/psig. The sensors feature Kavlico’s field-proven ceramic capacitive or piezo-resistive sensing technology and provide a 0.5 to 4.5 Vdc linear amplified output proportional to pressure. Regulated output versions are also an option. Sensors can be configured with stainless or brass housings and can be specified with a variety of pressure ports and electrical connectors.
Low Pressure Sensors
Industrial Products
Kavlico low pressure sensors are available in ranges from 1" H20 to 10" H20 differential for dry air/VAV applications and 0.5 to 5 psi for dry/wet applications. Kavlico’s low range differential sensors for VAV applications are available in board mount or PCB mount configurations and have no position sensitivity.
Low-Range Differential PCB Mount VAV Sensor (P993) |
Low-Range Differential Pressure Sensor (P593) |
Low Pressure Differential Pressure Sensor (P356) |
High Pressure Sensors
Industrial Products
Kavlico high pressure sensors use either thin film or piezo-resistive (PRT) sensing technology. Available in pressure ranges up to 10,000 psi for industrial applications, Kavlico high pressure sensors are robustly designed to withstand the rigors of hydraulic systems, compressors, refrigeration systems, injection molding equipment and other high pressure measurement applications. The stainless steel package configurations make them suitable for a broad range of media.
Miniature / PCB Mount Sensors
Industrial Products
Kavlico’s low profile, surface mount sensors are compatible with standard PCB assembly methods. The sensors incorporate a piezo-resisitive sense element that allows for the miniature package design and flexible pressure ranges. Available in absolute, gage, or differential pressure versions, these sensors can be used for industrial applications as well as medical applications.
Remote Mount Miniature Pressure Sensor (P6000)
Specialty Sensors
Industrial Products
Kavlico’s expertise in adapting existing sensor designs to fit unique measurement applications is one of our true strengths. Our numerous sensing technologies, selection of housing materials, pressure port configurations, electrical connection options, and output formats allows us to tailor sensors to meet unique measurement requirements.
Our sensors feature:
· Repeatable, accurate measurements over the lifetime of your equipment
· High shock & vibration tolerance on heavy machinery
· EMI/RFI and high overpressure protection as well as high humidity tolerance
· Compensation over a wide operating range
With a 10-year minimum shelf life and a lifetime in millions of cycles, Kavlico sensors are made to last. And with so many OEM options…Kavlico is the sensible choice for your measurement options.
Pressure Sensing Module (P312)
Aerospace & Defense Products
Kavlico is the single largest source of sensors in the world for the Aerospace & Defense industry. Our production capabilities are unequalled, allowing us to support the largest of aeronautic programs. We pride ourselves on being able to provide all the sensor requirements for a complete aircraft system.
Our highly experienced and knowledgeable sales, design engineering, and application support staff are here to assist you, our customer, in formulating the specifications for the custom sensor or transducer that meets your application-specific criteria.
Whether you are looking for an LVDT or RVDT position sensor, a force or proximity sensor, or cockpit control device, Kavlico’s state-of-the-art manufacturing capabilities and quality practices will ensure your Kavlico product supports and performs to your unique operational criteria while also providing a cost-effective solution.
Kavlico’s development team is currently working on the following products:
· Sputtered thin film force sensors for applications such as Side-Stick Controls and Flight Data Recorders.
· Signal Conditioning Electronics for Force and Proximity Sensors
· Flaperon Selectors
· Auto Throttle
Cockpit Controls |
Force Sensors
Aerospace & Defense Products
Currently, Kavlico force sensors are used in a multitude of commercial and military aircraft applications. Kavlico is the largest provider of aircraft force sensors. All Kavlico force sensors are custom made for the load and electrical characteristics of each aircraft platform, resulting in many field-proven designs. At present, Kavlico force sensors are in high demand, satisfying the FAA requirement for measurement of pilot force input in conjunction with Federal Aviation Regulation parts 121 and 135.
Typical Applications Include:
· Flight Data Recorder Sensing
· Aileron
· Elevator
· Rudder Control
Position Sensors
Aerospace & Defense Products
Kavlico has been, and continues to be a leading supplier of (Linear Variable Differential Transformer) LVDT and (Rotary Variable Differential Transformer) RVDT position sensors to the aeronautic and power generation industry sectors for over 50 years.
Cockpit Controls
Aerospace & Defense Products
Kavlico designs and manufactures an extensive line of cockpit/pilot control devices that meet the small envelope, minimum weight, and high reliability demanded by today’s highly competitive aerospace industry. Our devices utilize lightweight materials and incorporate simple 4-screw mounting allowing for rapid line replacement. Highly reliable and durable, our controls have been verified through extensive qualification testing. Kavlico ans Vietnam
Speed Brake |
Landing Gear Control (LGC) |
Steering Handwheel (SHW) |
Single Engine Thrust Control |
Flight Spoiler Control Lever (FSCL) |