Pilot Vision+™ System

Pilot Vision+™ System

The Pilot Vision+™ system is a modular vision-based quality management system that mounts inside today’s high-speed reheat stretch blowmolders to provide detection of random occurring defects during the production of PET bottles. This system offers manufacturers a means to critically evaluate preforms and blown bottles for defects that may compromise the quality of the finished product.

Pilot Vision+ is available as a stand-alone system, or as part of Agr’s Process Pilot® automated blowmolder management system.

Defect detection where it is most needed

• Preform
• Bottle Finish Seal
• Bottle Sidewall
• Bottle Base

Pilot Vision can identify a wide range of commonly occurring defects

• On preforms — contamination, impurities, color hues and changes, crystalinity, opaque spots, unmelts, bubbles/blisters, burn marks, water spots, streaks . . .
• On bottle finish seal — nicks, dents and scratches in seal surface, surface irregularities, seal surface integrity, inner/outer diameter, ovality, blown finish, choked neck, flash, short shots . . .
• On bottle sidewall — neck folds, clarity and consistency, crystalinity, contamination, dark spots, holes, color variations, under-blown containers . . .
• On bottle base – holes, opaque spots, foreign particles, unmelted material, under-blown and improperly formed feet, folds, off-center gate, gate size, gate ovality/tears, gate holes . . . .

Features

• Color preform cameras
• Liquid lens technology
• Defect categorization and reject statistics
• Mold and spindle correlation of defect data
• Up to 6 cameras for comprehensive inspection
• Multi-spectrum LED illumination
• High-resolution imaging with throughput up to 100,000 bph
• High-speed image processing
• Proven industry-specific algorithms, designed for containers
• Easy operation and setup
• Built-in process control tools

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